Mechanical CAD, CAM & CAE
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Engineering services
Ignis’ engineering service leverages availability of highly competent resource pools in design, systems integration, CAD/CAM/CAE/ CFD, PLM and ensuring quality delivery with cost effectiveness. The domain experience spans Avionics systems design, embedded software design & development, electrical systems, equipment installation design, test equipment design, structural design and analysis, CAD/CAM/CAE/ CFD & industrial engineering and power systems.
Mechanical Engineering Services include:
- Complete Product Design as per customer's requirements & specifications
- Perform "First Principle Design Methodology" & Engineering Hand Calculations to
support the design - Conceptual & detail design of structural components
- Generate all CAD Assembly models & drawings in Customer supported CAD tools following standards like ISO, DIN, JIS, ANSI and BIS as required
- Prepare all Engineering specifications/ definitions for Manufacturing the Assembly, sub-assembly & components
- Release all details as per Customer's Engineering release process
- Implement Product change by Engineering change Management Process
- Update Engineering Models, Drawings & Specifications with New Changes
- Release all CAD Data for manufacturing
- Sheet metal Design & development
- Tool design for composites
- Structural and Composite Design & Analysis
- Legacy data conversion
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Expertise in CAM:
- Design and development of tools, jigs and fixtures, Die & Mould Design and sheet metal components
- Manufacturing Process Management
- CNC Programming for multi axes machining for different machine controllers & production support
- Tool path generation for air-frame structures (spars, longerons etc), hinge fittings, etc.,on variety of materials like Aluminum alloys, Titanium alloys and Alloy Steel (Example PH 13-8 MO, PH 15-5)
- Tool path simulation using VERICUT
- Design of special purpose tools and holding fixtures
- Vericut Machine Modeling and Control file Customization
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Expertise in CAE:
- FEM analysis, including optimization of aircraft structures
- Stress analysis through hand calculations
- Hands on experience in performing linear static, non linear static and dynamics for many Indian aircraft programs
- Work experience on many projects with OEMs like Cessna, Boeing, Airbus
- Finite Element Modeling and analysis using ANSYS or NASTRAN
- Expertise in 2D/3D FE modeling in ANSYS or Hypermesh for aero – engines
- Expertise in interpreting and understanding FEA results, post processing and preparing comprehensive analysis reports
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The Structural design and analysis team has expertise in :
