Mechanical CAD, CAM & CAE
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Ignis’ engineering service leverages availability of highly competent resource pools in design, systems integration, CAD/CAM/CAE/ CFD, PLM and ensuring quality delivery with cost effectiveness. The domain experience spans Avionics systems design, embedded software design & development, electrical systems, equipment installation design, test equipment design, structural design and analysis, CAD/CAM/CAE/ CFD & industrial engineering and power systems.

  • Expertise in Product Design:

    • Complete Product Design as per customer's requirements & specifications
    • Perform "First Principle Design Methodology" & Engineering Hand Calculations to
      support the design
    • Conceptual & detail design of structural components
    • Generate all CAD Assembly models & drawings in Customer supported CAD tools following standards like ISO, DIN, JIS, ANSI and BIS as required
    • Prepare all Engineering specifications/ definitions for Manufacturing the Assembly, sub-assembly & components
    • Release all details as per Customer's Engineering release process
    • Implement Product change by Engineering change Management Process
    • Update Engineering Models, Drawings & Specifications with New Changes
    • Release all CAD Data for manufacturing
    • Sheet metal Design & development
    • Tool design for composites
    • Structural and Composite Design & Analysis
    • Legacy data conversion
  • Expertise in CAM:

    • Design and development of tools, jigs and fixtures, Die & Mould Design and sheet metal components
    • Manufacturing Process Management
    • CNC Programming for multi axes machining for different machine controllers & production support
    • Tool path generation for air-frame structures (spars, longerons etc), hinge fittings, etc.,on variety of materials like Aluminum alloys, Titanium alloys and Alloy Steel (Example PH 13-8 MO, PH 15-5)
    • Tool path simulation using VERICUT
    • Design of special purpose tools and holding fixtures
    • Vericut Machine Modeling and Control file Customization
  • Expertise in CAE:

    • The Structural design and analysis team has expertise in :
    • FEM analysis, including optimization of aircraft structures
    • Stress analysis through hand calculations
    • Hands on experience in performing linear static, non linear static and dynamics for many Indian aircraft programs
    • Work experience on many projects with OEMs like Cessna, Boeing, Airbus
    • Finite Element Modeling and analysis using ANSYS or NASTRAN
    • Expertise in 2D/3D FE modeling in ANSYS or Hypermesh for aero – engines
    • Expertise in interpreting and understanding FEA results, post processing and preparing comprehensive analysis reports